SNS-VN

Dry Gas Seal and Support System for Pipeline Compressor

Dry gas seal and support system for pipeline compressor serving continuous natural gas compression stations, often located in remote and unmanned areas. Reliability and remote monitoring capability are the most important requirements.

Characteristics of pipeline compressor

The compressor station usually operates automatically, starting and stopping many times according to transportation needs. Pipeline gas may contain water vapor, heavy hydrocarbons, and dust particles from the pipeline, so the gas quality supplied to the seal needs to be treated carefully.

Main challenges

  • Liquid condensation when gas expands through the pressure regulator.
  • Solid particles from the pipeline damaging the seal clearance.
  • Frequent starting and stopping of the machine causes the seal face to be impacted when there is no gas film.
  • Methane emissions when stationary and during pressure relief.

Design solution

The support system includes multi-stage filtration, gas heating, nitrogen source for buffer gas and separation gas, and a stable pressure regulator. When the machine stops in a pressure-holding state, the seal chamber still withstands pipeline gas pressure, so static gas leakage needs to be handled.

Remote monitoring

Pressure, vent flow, and filter differential pressure signals are transmitted to the control system and SCADA. This data helps detect seal degradation early and plan maintenance without the need for on-site personnel.

Conversion from oil seal

Many old stations use oil sealing systems. Converting to dry gas seals helps eliminate the oil system, reduce maintenance, and reduce emissions, but requires re-evaluation of installation space, gas source, and control system.

Maintenance

  • Replace filter cores at the correct cycle.
  • Check the heater and thermal insulation pipeline.
  • Check the nitrogen gas source.
  • Prepare cartridge-type seals for quick replacement.

Consultation

SNS-VN supports consulting on dry gas seals and support systems for pipeline compressor stations. Please contact us for a quote.