SNS-VN

Sintered vs Reaction-Bonded Silicon Carbide: What Is the Difference

Silicon carbide (SiC) is a popular seal face material due to its high hardness, wear resistance, good thermal conductivity, and chemical stability. The fourth edition of API 682 standard accepts both types of SiC as default seal face materials, but they differ in manufacturing process, structure, and chemical resistance.

Manufacturing process of reaction-bonded SiC (RBSiC)

SiC particles mixed with carbon are formed, then molten silicon infiltrates the pores and reacts with carbon to form additional SiC. The result is a dense material with almost no porosity, but still contains a amount of free silicon bonding between particles.

Manufacturing process of sintered SiC (SSiC)

Fine SiC powder mixed with sintering aids is formed and then fired at a very high temperature, the particles bond directly to each other. The resulting material is almost entirely composed of SiC, with no free silicon.

Comparison of the two types

  • Chemical resistance: SSiC is better because it has no free silicon. RBSiC can be attacked by concentrated alkalis or strong acids.
  • Hardness and wear resistance: both are very good, SSiC is usually slightly better.
  • Thermal shock resistance: SiC in general is good due to its high thermal conductivity, however, it is still necessary to avoid sudden temperature changes.
  • Cost: RBSiC is usually lower than SSiC.

Notable variants

There is a type of SSiC that contains graphite particles to improve its ability to withstand dry running, and a type of SiC with controlled porosity to retain liquid at the seal face, reducing friction. Each type has its own advantages and disadvantages, so it is necessary to choose according to the service.

Common limitations of SiC

SiC is a brittle material, so it is prone to cracking when impacted or unevenly clamped. When two SiC faces are mated together, the seal is less resistant to dry running compared to mating SiC with carbon.

Selection guide

  • Highly corrosive or extreme pH media: prioritize SSiC.
  • Normal water, oil, and hydrocarbons: RBSiC usually meets the requirements and is more cost-effective.
  • Presence of abrasive particles: use a pair of hard faces but ensure continuous lubrication.

Note

Always check the chemical compatibility chart of the manufacturer for each medium and concentration. Contact SNS-VN for advice on material selection.

Reference

Pumps and Systems, a compilation of common technical knowledge of materials.