SNS-VN

Dry Gas Seal Support Systems for Compressors

The dry gas seal support system for compressors (gas panel) supplies clean, dry gas at the correct pressure and flow rate to the dry gas seal, while monitoring the seal's condition. The quality of the supplied gas largely determines the reliability of the dry gas seal.

Why a support system is needed

The gas film between the two seal faces is only a few micrometers thick, so even dust particles or liquid droplets can damage the seal. The support system ensures that the supplied gas is always clean, dry, and at a higher pressure than the seal chamber.

Gas streams in the system

  • Primary sealing gas: filtered process gas supplied to the primary seal.
  • Secondary sealing gas: usually nitrogen for the secondary seal.
  • Buffer gas: nitrogen or clean air supplied to the buffer seal, protecting the bearing.

Main equipment

  • Filter, usually with a separator, to remove solid particles and liquids.
  • Pressure regulator and control valve to ensure stable differential pressure.
  • Flow meter, pressure sensor, and differential pressure sensor.
  • Heating unit when the gas is prone to condensation.
  • Booster when the natural differential pressure is insufficient during startup.

Monitoring and alarm

An increase in differential pressure across the filter indicates a dirty filter. An abnormal increase in the primary seal's gas vent flow rate warns of seal face wear. These signals should be sent to the control system for early warning and safe shutdown.

Condensation issue

When the gas expands through the regulator, the temperature decreases, and heavy hydrocarbons may condense. The solution is to heat the supplied gas, insulate the piping, and choose a suitable gas tapping point.

Reference standard

The design usually references API 692 and API 617. Please refer to the current edition when preparing technical specifications.

Consultation

SNS-VN supports consultation and provides dry gas seal support systems according to your compressor's conditions. Please contact us for a quote.