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Flowserve Gaspac ZE: A Dry Gas Seal with Zero Emissions at Standstill

Flowserve introduces Gaspac ZE, a line of dry gas seals with integrated isolation technology when the machine is stationary, aiming to eliminate static leakage and eliminate the need for blowdown in intermittently operated compressors.

The problem to be solved

In intermittently operated pipeline compressors, the gas in the seal chamber typically needs to be vented each time the machine is stopped, and there is still a small leak when the machine is stationary. Many countries aim to reduce methane emissions by 2030, so operators need new solutions.

How Gaspac ZE works

According to the company, a nitrogen-activated system will press the isolation seal when the machine stops to block leakage, and automatically shut off when the machine is running. The company says the solution achieves zero emissions in a stationary state, eliminates the need for blowdown, saves around 100,000 cubic meters of standard gas per year for each compressor, and reduces total emissions by up to 80%.

Parameters announced by the company

  • Sealing pressure up to 120 bar, activation pressure up to 140 bar.
  • Operating temperature from -40 to 180 degrees C.
  • Shaft diameter approximately 100 to 205 mm.

Assessment

The company cites the case of a European gas pipeline operator (OGE) reducing methane emissions by more than 80%. This is data released by the manufacturer, and actual effectiveness depends on the operating regime of each compression station.

Reference

Flowserve product page and the company's introduction documents. The article is compiled and reinterpreted by SNS-VN; brand names belong to their owners.